Stratwell Consulting Logo
Stratwell Consulting Logo
Stratwell Consulting Logo
Stratwell Consulting Logo
plastic production machine

Plastic Injection Manufacturer From Excel to ERP, From Chaos to Control

plastic production machine

Plastic Injection Manufacturer From Excel to ERP, From Chaos to Control

plastic production machine

Plastic Injection Manufacturer From Excel to ERP, From Chaos to Control

Sector:

Plastics and Molding Industry

Service:

Digital Transformation Consulting / SAP Business One ERP Integration

Date:

Jul 3, 2024

CORE ISSUE

CORE ISSUE

CORE ISSUE

Challenges Faced by the Company

All production, purchasing, and inventory processes were carried out manually. Excess stock was created because real-time data tracking could not be performed, and some orders exceeded the delivery time. The finance department was unable to maintain budget control due to scattered data.

THE ROAD WE HAVE FOLLOWED

THE ROAD WE HAVE FOLLOWED

THE ROAD WE HAVE FOLLOWED

ODS Consulting Group Approach

  • ODS Consulting Group started by analyzing the core issues of the process.

  • Production recipes (BOM) were digitized, and capacity planning and material requirements planning (MRP) modules were integrated into SAP Business One ERP.

  • Inventory, purchasing, and finance processes were consolidated under a single system.

  • Training sessions were organized for teams, and the live usage process was initiated with ODS consultancy.

GAINS

GAINS

GAINS

Results

  • After the ERP transition, inventory losses decreased by 27%, excessive purchasing has ended, and production delays fell by 35%.

  • The company now makes decisions not with Excel spreadsheets but with real-time reports; all departments are advancing with the same data.